Posts Tagged ‘Garment’

Attention Garment Decorators

Wednesday, September 28th, 2011

On October 19th, the SGIA Expo will open in New Orleans. Garment decorators from around the world will have the opportunity to take their businesses forward by identifying new solutions, attending educational functions, and networking with their colleagues. They’ll be inspired with what they observe, learn, and take away from the exposition. I know this because I’ve been putting together information on what garment decorators will see this year for a free presentation which is scheduled just prior to the SGIA Expo opening. I’m really impressed with what I’m seeing as I prepare for the audience warm-up. I think you will be too.

Of course, there are plenty of frame suppliers, mesh manufacturers, stencil manufacturers, and stretching equipment vendors, but you’ll also see top-end exposure units designed for fast exposure and unbelievable results. The latest computer-to-screen technologies will also be demonstrated as well as a variety of vendors for inkjet film positives. These, coupled with enhanced design and RIP software only mean one thing for garment decorators: solutions. Automatic screen processing equipment will showcase the newest features to improve workflow efficiency whether you need an automatic coater, screen cleaner, or stencil reclaim machine. But if you’re not ready to go automatic, that’s OK, because there will be plenty of washout booths and screen processing chemicals to do the job.

Who doesn’t need new artwork and design templates? And there will be plenty of opportunities to refresh your artwork inventory so you can spend more time getting printed shirts out the back door instead of pulling your hair out trying to get that perfect “feel” for a design. Several exhibitors will be showing the latest designs you can use to impress your customers, and templates for almost every occasion will surely speed your workflow.

Press exhibitors will be showing equipment advancements that include faster cycle times in addition to improved durability and better efficiency with the parts they use. Presses are now offered with enhanced controls and features to improve productivity and yield. I must say that new presses I’m seeing allow for better quality that’s achievable in a shorter time period, and the use of unique design opportunities never before seen. And because they’re faster, margins get a desperately needed boost. There will also be plenty of opportunities to bring in tagless capabilities for upselling a value-add service to your customers…all at the SGIA Expo.

You’ll see the latest ink advancements hitting the market that feature non-phthalate, non-pvc, and non-phthalate/non-pvc formulations from manufacturers whose products are well positioned for the new CPSIA regulations taking effect soon. Of course, you’ve got to cure the ink, right? New all-in-one dryers hitting the SGIA Expo aisles include enhanced features to handle several ink systems like plastisol, water-based, and even direct to garment inkjet all with one machine! Talk about diversity!!

Of course, I can’t forget the hardest working items in the screen printing process: chemicals and squeegees. You’ll see the major chemical manufacturers with all the latest environmentally friendly chemistries to do the dirty work for you so you can focus on results and not laborious cleaning motions a la “wax on, wax off.”

I can’t say enough about squeegees; we love them dearly for, without them, our prints are nothing. So be sure not to miss the new material compounds manufacturer’s are incorporating for better wear and longevity, offered in multiple durometers to fit every need, and results that will help you keep scrap rates low and profits high.

There will be no less than ten direct to garment inkjet manufacturers on the SGIA Expo floor. I know of several new product launches that will take place, each bringing faster speeds, higher resolutions and the capability of doing both at the same time. I am seeing much work being done in the way of new heads being used so that speed and/or resolution do not have to be sacrificed to achieve the other. You can also see the newest advancements in automatic pretreatment equipment which is helping users achieve much better consistency in their results with white ink on darks.

One of the fastest growing technologies being adopted by printers (that will be all over the SGIA Expo floor) is dye sublimation. There will be plenty of opportunity to talk with dye sub transfer paper and ink suppliers, test drive the latest wide format printers and take a look at large format heat presses and rotary transfer equipment. You’ll also find suppliers for polyester blanks to satisfy your inventory needs.

Heat applied films and print-and-cut materials have fast become a popular decorating option. Material advancements have brought user friendliness, reduced hand, fuzzy, glitter, shiny…the list goes on and on. Digital cutters around every corner will illustrate speed and accuracy advancements that will continue to propel this technology which is seeing prominent penetration into shops across the globe. Inkjet and laser transfer have also seen some tremendous advancements in recent memory. These aren’t the stiff transfers with muted colors from the past. Paper developments are generating a much softer, more durable image with better and brighter colors. New printer technology is keeping pace with material developments. Bottom line, things are moving too fast for you to fall behind your competitors.

Certainly the rhinestone and sequin bling (with their entrancing twinkle) will catch your eye. Looking closer, you’ll see pick-and-place machinery that will allow you to generate custom rhinestone and sequin transfers to broaden product lines you offer to customers. And let’s not forget embroidery machines and digitizing software. The embroidery machines on display will range from single to multi heads, using a single needle up to fifteen. Talk about multi-color capability! Software options will easily allow you to bring digitizing in-house instead of paying someone else to do it for you.

Be sure to visit both of the educational zones for garment decorators at the SGIA Expo! The Digital Apparel Production Zone (Booth #3125) will showcase the newest technologies in digital decoration. You’ll see demonstrations of direct to garment inkjet, dye sublimation, heat applied films, print and cut materials, inkjet and laser transfer, sequin motifs, and an all new cut-n-sew workflow that will be using all digital equipment! The Screen Printed Apparel Training Zone (Booth #3319) features daily educational sessions covering the entire scope of screen printed garments: art, screens, inks, printing presses, special effects, and heat transfers. Seven free sessions are scheduled daily! Both zones are non-sales, education oriented so be sure to stop by.

The Golden Image Competition showcases the industry’s best printing and imaging skills in 50 product categories and the Product of the Year Competition recognizes products offered by manufacturers that are moving the industry forward. Both competitions offer attendees an opportunity to stroll through the gallery and put their creative thinking caps on to imagine what is possible.

I would be remiss if I didn’t mention the educational seminars at the SGIA Expo. For many years (and still today), the SGIA Expo is where you come to attend top-notch, cutting edge seminars that are captivating and inspiring, and this year is no exception. Attend the Pre-Expo Business Development Conference to get the tools you need to take your company to a new level by learning to discover the core competencies of your business and increase your competitiveness through value-added services. The seminars scheduled for garment decorators during the SGIA Expo cover topics ranging from preparing images for printing onto apparel, to maximizing profitability. There’s even a representative from the US Consumer Product Safety Commission who is participating in a session on CPSIA! All are “can’t miss” opportunities to move your business forward.

Of course, this is New Orleans so garment decorators can attend the one and only SGIA Garment Reception on the evening of October 19th to get the first night started off on the right foot and in the right mood! Come have a drink or two on us and network with industry brethren! Then plan to attend the Keynote Breakfast with Gene Marks and enjoy a light meal while listening to a nationally recognized speaker and columnist who will present tactical solutions about how small businesses can stay profitable during the Obama Administration. Wrap up the evening at the Thursday Night Awards Party where you can relax over drinks with your fellow colleagues or network with new acquaintances.

Running a business is tough, especially today. Opportunities that help make your business more profitable do not come around that often. Don’t be left behind, it’s too risky in the market right now to let your competition move ahead of you. I’ll bet I see them there. Will I see you? I hope so, for the success of your business!

Submitted by Johnny Shell, SGIA

Ink Jet Update 2011

Wednesday, February 9th, 2011

Ink Jet Development Update
If you were to guess what percentage of A4 size pages printed worldwide were digital in 2010, which of the following percentages would be most correct, according to a recent IT Strategies report?

28%, 17%, 9%, less than 2%

And the correct answer is…less than 2%, actually 1.4% was the number quoted for all A4 non-consumer digital pages. The digital pages were qualified as “competitive to analog” pages. This is a far cry from the candy cane visions of the global inkjet domination. This number tells a story of a digital market that’s still in the earliest stages of adoption. But that’s not all…

There are newer ink jet devices on the market with impressive throughput numbers. The Screen Truepress SX is a B-2 size duplexing IJ printer utilizing Epson technology. Printing at speeds up to 6,165 Sq.Ft./Hr. (duplex). The Kodak Prosper using continuous ink jet heads has its first install at Consolidated Graphics in Maryland. This press has speeds up to 140,000 Sq.Ft./Hr. (duplex). That’s upwards of 100 million A4 impressions per month. Hp has their webpress T350, and Oce has the Jetstream 3000.

Current information has the average number of A4 impressions per machine month at around 4 million. So I have to question the demand or need for machines with capabilities that currently reach 50 million A4 impressions per month. Only time will tell if this type of capacity can be met or used to its fullest extent.

Remember MemJet the single pass head from Silverbrook? The single pass A4 size print head promises were grand with a range of products. Silverbrook went silent for a few years and news quieted down. It seems that their initial patents on print heads and ink tanks have been rounded out with more patents in the areas of ink supply, ink damping and nozzle maintenance systems. This additional work made a head patent into a more complete print engine, ready for integration. There are new partnership agreements for the A4 printer that is rated at 60 ppm at 1600×800dpi. The new partners are Kpowerscience (Taiwan), WeP Peripherals (India), and Lenovo (China). Here in the States, we don’t see any Lenovo printers, but if you were in China, they’re a major player, and this could be really big. Memjet label press engines have speeds to 30 ips at 1600×1600, with new partnerships with Astro, MainStream, OWN-X and Rapid. The wide format 42” print head array that touts 6 or 12 ips has partners that are to be announced this year.

These are not the only innovations; head technologies are advancing with new models being introduced by many manufacturers, and proprietary systems are being built that push ink jet into newer areas like printed electronics and materials deposition.

It seems as if the early impression of a new technology is almost always over estimated. The possibilities, despite the hurdles of reality, excite us. Because we can’t see the future influence of new technologies, their long-term impression is quite frequently under estimated. I think this is exactly the case with digital printing developments. For more updates visit SGIA.ORG

Jeff Burton
SGIA-Digital Printing Analyst

Green Wash

Wednesday, November 10th, 2010

What exactly is green? Great question, because in this age of marketing, almost everything has a “green component” that makes the product more appealing or makes a product appear to be more environmentally conscious. This may or may not be true. Being “Green” for a lot of businesses is a serious business. The term is generally used when significantly more money or time has been spent advertising being green (that is, operating with consideration for the environment), rather than spending resources on environmentally sound practices. This is often depicted by changing the name, or label of a product to suggest nature or nature—for example, putting an image of a forest on a bottle containing harmful chemicals. This is not to generalize any industry, there are an ever increasing number of companies who are working hard to remove harmful chemicals, decrease waste, purchase raw materials locally, and increase the use of recyclable materials in their product lines.

In the realm of digital products that are out there in the market place I urge buyers to make sure, via documentation, that product claims are backed up by facts. Here are some of the current claims:
Recyclable, or fully recyclable, contains recycled material, and biodegradable.

If a product is recyclable, where is the recycling to be done? Is it recyclable after the product has been covered in digital solvent or UV curable ink? Are there approved recycling centers for the product around the country, or just in one location?

When purchasing this type of product, ask for specifics from the company as to how and where this can be accomplished. If you can tell your clients specifically how to accomplish this, you will be seen as being pro-active versus leaving it all up to the client.

Biodegradable-If the product has claims of biodegradability then you must as a company perform due diligence and ask for fact sheets and test data that back up that claim. Under what conditions does it biodegrade? Will it still degrade after being covered with digital ink? Will the landfill meet the test parameters and render the material, as did the tests? Again. Ask for all of the test data available and make a sound judgment.

Contains recycled product-This claim needs documentation as well as, to know where the recycled content comes from and to verify if possible the recycled content percentage in the finished product. Can this product be recycled itself? Is there any documentation to back that up? Good question to ask for all of the green conditions.

A great deal of digital imaging media comes from Asia and the near east. Documentation for these products as to their content and green claims is slim, unsubstantiated or non-existent at best. Claims without documentation and/or test data to backup those claims, will put you in a bad light, if clients ask for such documentation.

Speaking along the lines of “earth friendly”, are you buying products that have been manufactured in your own country? If the answer to this is no, you might want to think about how that material got transported to your doorstep and the consequences of global shipping. Container ships burn an enormous amount of fuel, with pollutants going into both the air and surrounding ocean. In this age of buying food locally, why not support US industries by buying other goods locally as well.

Actions have consequences (as parents, we’re always saying this), but to the specialty imaging community, I really mean it!

Jeff Burton
SGIA Staff