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SGIA Blog
New perspectives delivered weekly.
Always fresh, sometimes controversial, usually Wednesday.
Posts Tagged ‘graphic’
Wednesday, March 13th, 2013
Dye Sublimation is currently one of the fastest expanding markets in digital printing – but why? You can find all kinds of information about the process, equipment, supplies and products, but no straight answers about why this new process in digital printing is so awesome. So I went straight to a trusted source – SGIA’s Johnny Shell, one of our technical experts.
Why would someone choose Dye Sublimation over any other process?
Versatility - Using the same equipment, one can decorate a wide variety of items (metal, plastic, textiles).
Color vibrancy – Dye sub provides excellent color vibrancy compared to other digital technologies.
Eco-friendly – Dye sub uses mostly aqueous dyes vs. harsh solvents used in other ink chemistries.
Are there Pros and Cons?
Pros: Versatility, Color, Eco-friendly.
Cons: Processing variables associated with the transfer process, additional processing steps required by the transfer process, color accuracy, limited substrate availability, limited outdoor use.
Why is it popular right now?
Soft signage is viewed as sustainable due to reduced shipping costs vs. rigid signs, so companies are moving away from anything that costs more to produce/ship and toward projects/substrates that are viewed as less harmful to the environment.
Dye sublimation offers versatility and durability, making it a real contender for new businesses looking to jump into the specialty imaging industry. SGIA has great dye sub education available to specialty imagers – SGIA Subscribers can view past dye sub Webinars through our Webinar Archive. SGIA also offers fun and innovative, hands-on dye sub Workshops:
Introduction to Dye Sublimation
Covers the full spectrum of small-format dye sublimation
May 15-16, 2013
If you are a company that has integrated dye sub into your business, how has it changed your business? If you’re a new dye sub business, what has your learning curve been like and what do your customers think of the results compared to past projects? We want to hear from you!
Tags: dye sub, graphic, Imaging, SGIA, Specialty Graphics, specialty imaging Posted in Garment Decorators, Graphic Imagers, Imagers, Installers, SGIA Expo, Suppliers | No Comments »
Wednesday, February 9th, 2011
Ink Jet Development Update
If you were to guess what percentage of A4 size pages printed worldwide were digital in 2010, which of the following percentages would be most correct, according to a recent IT Strategies report?
28%, 17%, 9%, less than 2%
And the correct answer is…less than 2%, actually 1.4% was the number quoted for all A4 non-consumer digital pages. The digital pages were qualified as “competitive to analog” pages. This is a far cry from the candy cane visions of the global inkjet domination. This number tells a story of a digital market that’s still in the earliest stages of adoption. But that’s not all…
There are newer ink jet devices on the market with impressive throughput numbers. The Screen Truepress SX is a B-2 size duplexing IJ printer utilizing Epson technology. Printing at speeds up to 6,165 Sq.Ft./Hr. (duplex). The Kodak Prosper using continuous ink jet heads has its first install at Consolidated Graphics in Maryland. This press has speeds up to 140,000 Sq.Ft./Hr. (duplex). That’s upwards of 100 million A4 impressions per month. Hp has their webpress T350, and Oce has the Jetstream 3000.
Current information has the average number of A4 impressions per machine month at around 4 million. So I have to question the demand or need for machines with capabilities that currently reach 50 million A4 impressions per month. Only time will tell if this type of capacity can be met or used to its fullest extent.
Remember MemJet the single pass head from Silverbrook? The single pass A4 size print head promises were grand with a range of products. Silverbrook went silent for a few years and news quieted down. It seems that their initial patents on print heads and ink tanks have been rounded out with more patents in the areas of ink supply, ink damping and nozzle maintenance systems. This additional work made a head patent into a more complete print engine, ready for integration. There are new partnership agreements for the A4 printer that is rated at 60 ppm at 1600×800dpi. The new partners are Kpowerscience (Taiwan), WeP Peripherals (India), and Lenovo (China). Here in the States, we don’t see any Lenovo printers, but if you were in China, they’re a major player, and this could be really big. Memjet label press engines have speeds to 30 ips at 1600×1600, with new partnerships with Astro, MainStream, OWN-X and Rapid. The wide format 42” print head array that touts 6 or 12 ips has partners that are to be announced this year.
These are not the only innovations; head technologies are advancing with new models being introduced by many manufacturers, and proprietary systems are being built that push ink jet into newer areas like printed electronics and materials deposition.
It seems as if the early impression of a new technology is almost always over estimated. The possibilities, despite the hurdles of reality, excite us. Because we can’t see the future influence of new technologies, their long-term impression is quite frequently under estimated. I think this is exactly the case with digital printing developments. For more updates visit SGIA.ORG
Jeff Burton
SGIA-Digital Printing Analyst
Tags: Garment, graphic, Industrial Posted in Garment Decorators, Graphic Imagers, Imagers, Industrial, all | No Comments »
Wednesday, November 10th, 2010
What exactly is green? Great question, because in this age of marketing, almost everything has a “green component” that makes the product more appealing or makes a product appear to be more environmentally conscious. This may or may not be true. Being “Green” for a lot of businesses is a serious business. The term is generally used when significantly more money or time has been spent advertising being green (that is, operating with consideration for the environment), rather than spending resources on environmentally sound practices. This is often depicted by changing the name, or label of a product to suggest nature or nature—for example, putting an image of a forest on a bottle containing harmful chemicals. This is not to generalize any industry, there are an ever increasing number of companies who are working hard to remove harmful chemicals, decrease waste, purchase raw materials locally, and increase the use of recyclable materials in their product lines.
In the realm of digital products that are out there in the market place I urge buyers to make sure, via documentation, that product claims are backed up by facts. Here are some of the current claims:
Recyclable, or fully recyclable, contains recycled material, and biodegradable.
If a product is recyclable, where is the recycling to be done? Is it recyclable after the product has been covered in digital solvent or UV curable ink? Are there approved recycling centers for the product around the country, or just in one location?
When purchasing this type of product, ask for specifics from the company as to how and where this can be accomplished. If you can tell your clients specifically how to accomplish this, you will be seen as being pro-active versus leaving it all up to the client.
Biodegradable-If the product has claims of biodegradability then you must as a company perform due diligence and ask for fact sheets and test data that back up that claim. Under what conditions does it biodegrade? Will it still degrade after being covered with digital ink? Will the landfill meet the test parameters and render the material, as did the tests? Again. Ask for all of the test data available and make a sound judgment.
Contains recycled product-This claim needs documentation as well as, to know where the recycled content comes from and to verify if possible the recycled content percentage in the finished product. Can this product be recycled itself? Is there any documentation to back that up? Good question to ask for all of the green conditions.
A great deal of digital imaging media comes from Asia and the near east. Documentation for these products as to their content and green claims is slim, unsubstantiated or non-existent at best. Claims without documentation and/or test data to backup those claims, will put you in a bad light, if clients ask for such documentation.
Speaking along the lines of “earth friendly”, are you buying products that have been manufactured in your own country? If the answer to this is no, you might want to think about how that material got transported to your doorstep and the consequences of global shipping. Container ships burn an enormous amount of fuel, with pollutants going into both the air and surrounding ocean. In this age of buying food locally, why not support US industries by buying other goods locally as well.
Actions have consequences (as parents, we’re always saying this), but to the specialty imaging community, I really mean it!
Jeff Burton
SGIA Staff
Tags: Garment, graphic Posted in all | No Comments »
Thursday, June 24th, 2010
Upward mobility and forward motion
Do these two terms ever mean exactly the same thing?
I think so especially with regard to the Printed Electronics Industry. Last month SGIA held their annual Membrane Switch Symposium. For the record, its name has been changed to the Printed Electronics and Membrane Switch Symposium. What does this have to do with pork futures or specialty imaging? Sit back and think about a few things as you look around your office or immediate environment while you read this blog (please read this blog).
Out of all of the types of what we call specialty imaging (screen printing and digital imaging primarily), there are no forms of it that have more immediate impact on your life and lifestyle than those used to manufacture the electronic devices we use. Right now you are probably reading this blog on a computer or a mobile device. You may also be using the toaster, the TV or the microwave as well. You may be getting ready for work and clipping on that name tag that automatically lets you into the building at work. If you are still thinking about this when you get into the car and head for work, you may also have an electronic toll tag installed on your window. You will probably be listening to the stereo and hopefully occasionally watching the gauges on the dashboard while you drive.
What does any of this have to do with Screen printing and digital imaging? All of the electronic items, appliances and devices mentioned above are either primarily or partially created by PRINTING. From the screen and inkjet printed dashboard luminescent circuitry, to the silver traces and nomenclature of some of the rigid PCB’s in your power relays, the multi-layer membrane switches and graphics of your PDA or mobile device to the control panel fronts of virtually all of your appliances….you benefit from a combination of screen printing, digital imaging and some pad print and flexo. This industry segment is the fastest growing and most rapidly changing segment of all printing types. Its changing faster than digital printing alone (digital is a big part of it) and mutating with every new chemical or substrate innovation. Though there are individual print type segments within the industry (membrane switch, RFID, displays, sensors, medical, Photovoltaics etc.) they have collectively come to be known as Printed Electronics or PE.
So the Printed Electronics and Membrane Switch symposium is nothing new. We have it every year. However, with some worry we decided to start including some segments of industrial and electronic printing that frankly we were not 100% sure that we knew enough about two years ago. I was not sure if there was enough interest. All I was sure of is that every day I see new types of consumer and industrial electronic devices and someone somewhere has either printed on them…..or literally created them by printing alone.
This year in Phoenix I saw a range of presentations that actually surprised me and taught me something new. The Printed Electronics industry I was sure was at least healthier than the graphics and garment printing segments (if not actually as big) in this recovering economy. It turns out that this “health” is even broader than anyone expected. I spoke to a medical device manufacturer who makes disposable blood oxygen sensors for the fingertip…….by printing a controlled deposition of conductive material with both screen and inkjet. I spoke to a company making silver conductive inks that are simultaneously used commonly on the front side of solar electric cells and in a great many cell-phones and keypad control devices. I spoke to printers using inkjet, screen and flexography to produce touch screen displays that are used in everything from smart phones to aircraft displays. I also cannot forget the electronic products that are pure commodities and purely for fun. These include electroluminescent cloth for furniture with moving advertising to touch and temperature sensitive printed sensors used in toys.
Many of these applications I already knew about…..sure. However the level of business success that is evident in this industry….I was not at all sure about. It was surprising to find that many of these companies are frantically hiring right now. This was pointed out to me by one small printer to be a sure sign of positive forward motion in this economic environment. By the last day of the symposium I also began to think of it upward mobility because of the sheer scale and variation of the types and numbers of products that the manufacturers were even contemplating printing on. It was this new and endless rush to new application that is driving expansion and hiring….not simply the continuation of printing the same product.
Next time you use anything electronic no matter how trivial or whether it has graphics or not.…it most probably uses at least one form of printing somewhere in its construction. Think about that. Marvel at that!
Submitted by Ray Greenwood/SGIA
Tags: graphic, Industrial, printed electronics Posted in all | No Comments »
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